Correlation analysis of the life time of coolant used in CNC machines and productivity in the metallic industry of Mexicali
DOI:
https://doi.org/10.37636/recit.v5n4e218Keywords:
Metallic industry, Taladrina, Manufacturing processes, Simulation analysisAbstract
The use of taladrina in cutting processes in the metallic industry of Mexicali is of great relevance due to its functionality of reducing friction between cutting metals (cutting material to be processed and cutting tool). This manufacturing process is generated in a metallic material that an optimal finish of a metallic surface is obtained and helps to a great extent to extend the life of the tools of the CNC cutting machine. In this research, three phases were considered in its development, being the first stage, a detailed evaluation of the use of taladrina (daily, weekly, monthly, seasonally and yearly), utilized in a cutting process of a CNC machine of a metallic industry located in the city of Mexicali. In this phase, a considerable use of coolant was observed, of up to 40% more, causing a great concern of the managerial, administrative and supervisory personnel for a 25% of extra expenses of economic expenses; whose objective of this investigation was to reduce both the use of coolant and economic expenses. The second stage was an analysis of the physicochemical properties of taladrina (viscosity and pH)), in periods of every eight hours and compared with the manufacturer's specifications to determine its optimal functionality in the cutting process. The physicochemical analyzes showed that the coolant with an efficient recovery process could be reused, achieving up to 80% recovery with the process proposed in this research, for its reuse with optimal functioning, to achieve savings in the use of coolant. and economic expenses. The third stage was a simulation analysis with the MatLab software with the use of the Simulink process and the PID algorithm (P-Proportional, I-Integral, D-Derivative), to determine the optimal physicochemical characteristics of taladrina, evaluating its viscosity, pH and temperature in daily periods. This phase was relevant to determine in the future the appropriate use of coolant with the recovery process and achieve the savings proposed in the objectives at the beginning of this scientific study. The investigation was developed from 2019 to 2020.
Downloads
Metrics
References
Albertí M, Ciurana J, Rodríguez C, Özel, T "Design of a decision support system for machine tool selection based on machine characteristics and performance tests", Journal of Intelligent Manufacturing, Springer Ed., Volume 22, Número 1, pp 263-277, 2009. https://doi.org/10.1007/s10845-009-0286-6. DOI: https://doi.org/10.1007/s10845-009-0286-6
Kurt A. "Modeling of the cutting tool stresses in machining of Inconel 718 using artificial neural networks", Expert Systems with Applications Journal, Elsevier Ed., Volume 36, Numero 6, pp 9645-9657, 2009. https://doi.org/10.1016/j.eswa.2008.12.054. DOI: https://doi.org/10.1016/j.eswa.2008.12.054
Montero G. Laura (2010) "Estudio del mecanizado de materiales compuestos", Proyecto de Fin de Carrera, Departamento de Mecánica, Universidad Carlos III de Madrid, pp 114, 2010, Estudio del mecanizado de materiales compuestos (uc3m.es).
González F, Rosado P "Control Numérico. Marco y Fundamentos", Segunda Edición, Editorial Universitat Politécnica de Valencia, pp 150, 2015, CONTROL NUMÉRICO. MARCO Y FUNDAMENTOS. 2ª EDICIÓN (upv.es).
Cruz F "Control Numérico y Programación II: Curso Practico", Editorial S. A. Marcombo, pp 426, 2010, CONTROL NUMERICO Y PROGRAMACION II: CURSO PRACTICO (2ª ED.) | FRANCISCO CRUZ TERUEL | Casa del Libro México.
Travieso A "Ingeniería de los Procesos de Fabricación Mediante el Arranque de Virutas", Editorial Delta Publicaciones, pp 201, 2014, INGENIERIA DE LOS PROCESOS DE FABRICACION MEDIANTE EL ARRANQUE DE VIRUTAS. TRAVIESO RODRIGUEZ ANTONIO J.. Libro en papel. 9788492954032 Librería El Sótano (elsotano.com).
Jiménez A "Diseño, programación, simulación y fabricación en CNC con programas de CAD/CAM", Tesis de Maestría, Facultad de Estudios Superiores Cuautitlán, Universidad Nacional Autonoma de México, pp 225, 2018, Repositorio Institucional de la UNAM.
López G, Sánchez C, Paz J, Ling J "Análisis de corrosión en aceros con recubrimientos impacta en la competitividad en la industria metalmecánica de Mexicali", Revista Investigación y Ciencia, Volume 24, Numero 69, pp 39-46, 2016. https://doi.org/10.33064/iycuaa2016691868. DOI: https://doi.org/10.33064/iycuaa2016691868
INDEX, "Reporte de la Industria Maquiladora-Mexicali", pp 25, 2020, http://www.itmexicali.edu.mx
Chelminsky A "La implementación del T-MEC: una prueba para América del Norte", Centro de Estudios Internacionales Gilberto Bosques, pp 269, 2021, La implementación del TMEC, una prueba para América del Norte | T-MEC | Gobierno | gob.mx (www.gob.mx).
Samatham M, Shravan A, Vidyanand Sai P, Reddy S "A Critical review on Minimum Quantity Lubrication (MQL) Coolant, Hyderabad, T.S., India", International Journal of Current Advanced Research, Vol 6, Numero 5, pp 1745-1751, 2016, (PDF) A Critical review on Minimum Quantity Lubrication (MQL) Coolant System for Machining Operations (researchgate.net).
Sharma V, Singh G, Sorby K "A Review on Minimum Quantity Lubrication for Machining Processes", Materials and Manufacturing Processes Journal, Volume 30, Número 8, pp 935-953, 2015. https://doi.org/10.1080/10426914.2014.994759. DOI: https://doi.org/10.1080/10426914.2014.994759
Dureja J, Singh R, Singh T, Singh P, Dogra M Bhatti M (2015) "Performance Evaluation of Coated Carbide Tool in Machining of Stainless Steel (AISI 202) under Minimum Quantity Lubrication (MQL)", International Journal of Precision Engineering and Manufacturing-Green Technology, Editorial Kispe and Springer, Volume. 2, Numero. 2, pp. 123-129. https://doi.org/10.1007/s40684-015-0016-9. DOI: https://doi.org/10.1007/s40684-015-0016-9
Gaurav G, Atish G, Atulya S, Rohit P, Shubham. K (2018) "Influence of Coolant in CNC machining", International Journal of Advance Engineering and Research Development Volume 5, Issue 03, March 2018, pp 604-607, Influence of Coolant in CNC machining | International Journal of Advance Engineering and Research Development (IJAERD).
Gaurav G, Atulya S, Rohit P, Kunal I, Himanshu K (2018) "Study of Parameters Affecting Tool Life", International Journal of Advance Engineering and Research Development Volume 5, Issue 03, March 2018, pp 252-256, Study of Parameters Affecting Tool Life | International Journal of Advance Engineering and Research Development (IJAERD).
Thakur, D, Ramamoorthy B, Vijayaraghavan, L "Investigation and Optimization of Lubrication Parameters in High-Speed Turning of Superalloy Inconel 718", International Journal of Advanced Manufacturing Technology, Volume 50, Numero 5-8, pp. 471- 478, 2010. https://doi.org/10.1007/s00170-010-2538-1. DOI: https://doi.org/10.1007/s00170-010-2538-1
Wang, C, Chen M, An Q, Wang M, Zhu Y, "Tool Wear Performance in Face Milling Inconel 182 using Minimum Quantity Lubrication with Different Nozzle Positions," International Journal of Precision Engineering and Manufacturing, Volumen 15, Numero 3, Issue 1, pp 557-565, 2014. https://doi.org/10.1007/s12541-014-0371-4. DOI: https://doi.org/10.1007/s12541-014-0371-4
Prashant W, Nitin A, Satish Ch, (2016) "A Review on Tool Wear Monitoring System", Journal of Mechanical Engineering and Automation, Volume 6, Issue 5A, pp 49- 53, A Review on Tool Wear Monitoring System (sapub.org).
Chandrashekar B, Ashwin G, Udaykumar A, (2014) "Study on Cutting Tool Life", Conference: NATIONAL Conference on Recent Trends in Mechanical Engineering August 13th 2014, pp 79-88, (PDF) Study on Cutting Tool Life (researchgate.net).
Turgay K, Gurcan S, Adem C (2012) "Taguchi Method Based Optimization of Drilling Parameters in Drilling of AISI 316 Steel with PVD Monolayer and Multilayer Coated HSS Drills", Measurement Journal, Volume 45, Issue 1, pp 547- 557. https://doi.org/10.1016/j.measurement.2012.02.022. DOI: https://doi.org/10.1016/j.measurement.2012.02.022
Sulaymon E "Beginning MATLAB and Simulink: From Novice to Professional", Editorial APress, pp 100, 2019, Beginning MATLAB and Simulink: From Novice to Professional - Sulaymon Eshkabilov - Google Libros.
Published
How to Cite
Issue
Section
Categories
License
Copyright (c) 2022 Mildrend Ivett Montoya-Reyes, Juan Ceballos-Corral, Ismael Mendoza-Muñoz, Olivia Yessenia Vargas-Bernal
This work is licensed under a Creative Commons Attribution 4.0 International License.
The authors who publish in this journal accept the following conditions:
The authors retain the copyright and assign to the journal the right of the first publication, with the work registered with the Creative Commons Attribution license 4.0, which allows third parties to use what is published as long as they mention the authorship of the work and the first publication in this magazine.
Authors may make other independent and additional contractual agreements for the non-exclusive distribution of the version of the article published in this journal (eg, include it in an institutional repository or publish it in a book) as long as they clearly indicate that the work it was first published in this magazine.
Authors are allowed and encouraged to share their work online (for example: in institutional repositories or personal web pages) before and during the manuscript submission process, as it can lead to productive exchanges, greater and more quick citation of published work (see The Effect of Open Access).
